MANFAAT DAN MATERI TRAINING LEAN SIX SIGMA

Tujuan:
Melatih peserta untuk menguasai Metode Lean Six Sigma dan mencapai Kualifikasi Green Belt.

Manfaat Lean Six Sigma:
1. Lean Manufacturing
2. Eliminasi 8-Waste.
3. Reduksi Perbedaan (Variances Reduction)
4. Cegah Out-of-Specification
5. Memusatkan proses (Process Centering)
6. Menurunkan COPQ (Cost Of Poor Quality) / biaya yang timbul karena kualitas buruk.
7. Meningkatkan Kemampuan Proses (Cp Cpk /Process Capability).
8. Meningkatkan Kualitas Produk
9. Mencapai Perusahaan Skala Dunia (World Class Company), Sigma Level diatas 5.5
10. Kepuasan Pelanggan (Customer Satisfaction)
11. Meningkatkan penjualan
12. Meningkatkan keuntungan
13. Kesehatan & Keselamatan Kerja
14. Kebahagiaan Karyawan & Pengusaha.

Materi Training Lean Six Sigma Green Belt:

*Overview Lean Six Sigma.

*Phase Define
1. Identify Project CTQs and Select Project CTQ.
2. Team Charter.
3. Define Process Map.

*Phase Measure
1. Pengantar Phase Measure.
2. Case Study Preview.
3. QFD.
4. Understanding Process.
5. Performance Standards.
6. Measurement System Analysis (MSA).
7. Continuous Data.
8. Discrete Data.
9. Process Centering.

*Phase Analyze
1. Pengantar Phase Analyze.
2. Performance Objectives.
3. Hypothesis Testing Overview.
4. Statistical Analysis Roadmap.
5. Continuous Y Discrete X.
6. Discrete Y Discrete X.
7. Continuous Y Continuous X.

*Phase Improve
1. DMA Review.
2. Pengantar Phase Improve.
3. Improvement by Design.
4. Process of Experimentation.
5. Reducing the Size of Experiments.
6. Selecting Experiment Design.
7. Experimenters Checklist.
8.Demonstration II.

*Phase Control
1. Pengantar Phase Control.
2. Quality Planning.
3. Risk Management.
4. Mistake Proofing.
5. Variable Control Charts.
6. Attribute Control Charts.
7. Process Focus Control Charts.
8. Control Chart Summary.
9. Project Review Closure.

*Tools

Tree Diagram, Process Map, Pareto Chart, FMEA, Gage R&R, MSA, Mean, Median, Std.Dev., Cp Cpk Pp Ppk, Histogram, Box Plot, Scatter, Fishbone, Hypothesis Tests (1-Sample, 2-Sample, Anova, Chi-Square, Paired t), Regression, DOE, Poka Yoke, Control Chart, etc.